HTC with PanPhaseDiagram

In this example, we will demonstrate how to calculate liquidus, solidus, and solidification ranges for a number of Al-Mg-Zn alloys via the HTC function by setting composition range and steps.

  1. Load proper database and choose the Al-Mg-Zn system.

  2. Choose the HTC function from the Batch Calc → High Throughput Calculation (HTC) (as shown in Figure 1).

    3. Figure 1:  HTC function under the “Batch Calc” menu

  3. Choose the calculation type from the drop-down list of HTC pop-up window and select “Solidification”(as shown in Figure 2)

    4. Figure 2:  Dialog to choose calculation type of HTC

  4. Define the compositional space for HTC simulation.

    After step 3, a window pops out as shown in Figure 3. In this setting, the compositions of both Mg and Zn vary from 1 to 30 wt.% in a double composition loops. The “Steps” is set to 29, which means the composition increases by 1 wt% at each step. The total number of calculations is 30x30=900 in this setting. The composition of Al is set as balance by typing “-1” for steps or right-click the row of Al. No “Start” or “End” values are required for the balance component, which is Al in this case. After setup the compositional space for HTC and choose the proper solidification model, user can click “Run HTC” button to perform HTC simulations, which is 900 calculations in this case.

    5. Figure 3:  Dialog to setup compositional space for HTC

  5. Save the current workspace after all calculations are finished. It is suggested that user saves the current workspace immediately after the HTC calculation. This allows all the calculated results saved in the workspace for future use.

  6. Choose “Result Analysis” from the “Batch Calc” menu. User can use this command to analyze the calculated results for a group of alloys and choose a certain property from each calculation for comparison.

    7. Figure 4:  “Result Analysis” function under the “Batch Calc” menu

  7. Open the workspace saved previously for “Result Analysis”. User can perform several HTC calculations and save all the workspaces. User can then analyze the results of the selected HTC calculation by opening the corresponding workspace as shown in Figure 5.

    8. Figure 5:  “Result Analysis” popup dialog to choose target workspace

  8. Define the criteria of the properties as filters for result analysis.

    In Figure 6, the “Target Workspace” shows the workspace selected by the user for results analysis. It should point out that there can be more than one table in each calculation, the “Common Tables for All Calculations” allows user to choose the table for analysis. In the “Common Columns for the Target Table” window, names for all the output properties available in the selected table are listed. User can choose the properties to be listed in the “Analysis Report”. In this case. Since the purpose of HTC is to compare a special target property for the several hundred/thousands of calculations, the “Set an Expression to Select Rows” at the bottom of the window allows user to define the criteria. This criterion is fL=1, i.e., the fraction of liquid is 1. With this filter, only the row satisfies this criterion will be listed in the “Analysis Report”. It should point out that several criteria can be set in the “Set an Expression to Select Rows”.

    9. Figure 6:  “Result Analysis” popup dialog to define the criteria of the properties

  9. Present analyzed results on liquidus temperature as "Analysis Report" table and graphs.

    Click “Analyze” to create the “Analysis Report” as shown in Figure 7. In this table, each row lists the liquidus temperature (fL = 1) for the corresponding alloy composition. The liquidus temperatures for 900 alloys are listed in the same report which allows a quick comparison of liquidus temperature for different alloy composition. User can also plot 3D colormap and surface diagrams using the data in this report as shown in Figure 8.

    10. Figure 7:  Analysis report file of liquidus temperature TL

    Figure 8:  3D diagrams of the liquidus temperatures: colormap (left) and 3D surface (right)

  10. Save the obtained TL report file via “File → Save Current File As

  11. Now repeat the steps of 1-9 to obtain the TS report file and save it.

    12. Figure 9:  Analysis report file of solidus temperature TS

  12. Combine the two analysis reports. Note that user can also easily export the obtained report file to excel (Table → Export to Excel) for further editing and then import the modified file back to Pandat™ to create plot. For example, we can export the TL and TS reports to excel files and then combine them to obtain the solidification range (Δ T = TL – TS). By importing the modified table data, one can plot the contour mapping of the solidification range as shown in Figure 10.

    13. Figure 10:  The color map of solidification range for Al-rich alloys using the Scheil model